Bending technologies

Evelin Eitelmann,

Bystronic makes metalworking Industry 4.0-capable

Increasing complexity is changing the situation for many sheet metal workers. The production steps are becoming more complex. The demand to keep costs and delivery times low is increasing. Small series through to individual products in batch size 1 should be just as profitable as large series. Metalltechnik Göbel has therefore expanded its machine park with a Bystar Fiber 4020 from Bystronic.

Metalltechnik Göbel therefore expanded its machine park with a Bystar Fiber 4020 from Bystronic. © (Image: Bystronic)

"We have to manufacture cheaply in order to survive on the market," explains Robin Göbel. The partner and operations manager of Metalltechnik Göbel in Dippoldiswalde sees the future of laser technology in fiber laser cutting. Like all contract manufacturers, the sheet metal processing company from Saxony is constantly improving its production. It has opted for the Bystar Fiber 4020 with 10 kilowatts of laser power from Bystronic. The Göbel company combines the cutting machine with the Bytrans Extended 4020 automation system, which handles the complete material feed and removal. The reason for the expansion was the desire to run the machine unmanned and also on its own during the night shift. "This gives us higher capacity utilization and more cost-effective production," says Göbel. The laser cutting machine with a 10-kilowatt laser determines the speed within the automation. It offers cutting speeds that are up to four times faster than the comparable industry standard with 4-kilowatt fiber lasers. When asked what makes the fiber laser cutter so special, Robin Göbel replies that the speed of the machine surprised him. "It's still unbelievable what the technology can do."

Advertisement

Automation modules for the process chain
Bystronic already made the difference with the first laser cutting machines at the beginning of the 1980s: with flying optics and a shuttle table, the company already had two unique selling points in the laser cutting market at that time. The company has also been developing press brakes for around 20 years. Today, it is a leading global provider of high-quality solutions for the entire sheet metal processing chain. In addition to the company's headquarters in Niederönz, Switzerland, Bystronic is represented in over 30 countries with its own sales and service companies. The dependency in Germany is located in Heimsheim near Stuttgart and is responsible for the entire sales network and services in Germany.

"It's still incredible what technology can do," says Robin Göbel, partner and operations manager at Metalltechnik Göbel (right). © (Image: Bystronic)

In addition to high-tech machines, the focus in the age of Industry 4.0 is primarily on corresponding automation and software solutions - for the entire material and data flow during cutting and bending. The corresponding software is largely developed in-house and is one of the most innovative on the market.

Not every metal processor immediately opts for a solution with an automation extension like Metalltechnik Göbel. However, in order to make optimum use of the speeds of modern metalworking machines, automation is essential for many users. One of the great advantages of Bystronic machines is therefore the modular system. A fiber laser cutting machine can be used as a stand-alone system or combined with a loading and unloading system. In addition to Bytrans Extended, which Metalltechnik Göbel has in operation, there is also Bytrans Cross - also up to format 4020 for large parts. With the Bysort 3015 sorting module, a further level of automation can be achieved for Bytrans Cross. The laser's shuttle table is cleared and, if required, cut parts are also sorted.

Automated laser cutting: Bytrans Cross 4020 supports the high cutting speeds in fiber laser cutting with the Bystar Fibre 4020 through an optimal material flow. © (Image: Bystronic)

Bystronic recently presented the freestyle and probably the most effective production - in the spirit of Industry 4.0 - with the Production Cell: A fully automated bending center with integrated robotics follows the laser cutting process. Cutting, bending, loading, unloading and sorting take place in a fully automated cell as a cross-process manufacturing solution. Software brings together all production information on the screen and makes the processes of the individual production steps transparent.

For bending without cutting, the machine manufacturer also offers stand-alone automation solutions such as the Mobile Bending Cell. A bending robot is seamlessly connected to a small press brake, which can be set up quickly but also moved aside if it is not needed. For a quick introduction to manual bending, there is the small and cost-effective Xact Smart. The manufacturer supplies almost all performance-relevant components from a single source, ensuring the quality of the constantly growing technology solutions.

Augmented reality
Bystronic Germany is developing service products specially tailored to customers in Germany, which are increasingly supported digitally. These include the augmented reality concept, which works with glasses and a new 3-step model in remote service. In future, Bystronic experts will move virtually around the respective system together with the customer. They will be guided step by step. After the required authentication of the machine operator concerned, they can carry out installation measures with digital guidance.

Video tip:

  • Xing Icon
  • LinkedIn Icon
Advertisement
Advertisement

You might also be interested in

Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Subscribe to our newsletter
Advertisement
Back to home