Chip formation as the key to process reliability
Standardized chip breaker geometry for P and M steels
MAPAL has developed a new, standardized chip breaker geometry for fine boring cutters that is specially adapted to long-chipping steel materials such as unalloyed, alloyed and stainless steels. The technology combines a defined lead and rake angle geometry with optimally matched cutting values and cutting depths to control chip formation and increase process stability.
Chip formation as the key to process reliability
In metalworking, chip formation has a decisive influence on tool life, surface quality and process reliability. Controlled chip formation is particularly important in the fine machining of stainless steels in order to minimize heat generation and tool wear.
New approach for fine boring tools
MAPAL presented the new approach at EMO 2025 in Hanover. According to the company, the precise coordination of geometry and cutting parameters creates:
- optimum chip removal
- reduced heat generation
- improved process stability
The technology leads to more stable production and at the same time improves the quality of the processed workpieces.
The standardized chip breaker geometry reduces machine downtimes and tool wear and increases the dimensional accuracy of the parts. MAPAL thus combines technical precision with economic advantages for production.
Standardization for greater efficiency
Chip breakers themselves are not a new invention, but standardization for long-chipping steel materials in fine boring is new. Until now, Mapal has tended to use customized chip breaker solutions. With the geometry now presented, the company is taking a step towards standardization and efficiency, based on decades of experience in machining technology.
Availability
The fine boring cutters with chip breaker geometry for unalloyed, alloyed and stainless steels are now available. They come with defined geometries and coatings so that they can be used directly in production.
Source: MAPAL Dr. Kress SE & Co. KG
You might also be interested in
Up to 50 percent higher cutting speeds
The current market situation is putting pressure on companies that rely on carbide tools: Rising raw material costs, volatile supply chains and limited predictability are putting pressure on the industry. Fette Werkzeugtechnik, a member of the LMT...
read more...Efficient machining of precious metals
Gold and platinum are among the most technically important precious metals. They perform important functions in industrial processes, electronics and the jewelry industry.
read more...Association of the German Turned Parts...
Turned parts industry looks cautiously to the future
Rising order intake, new members, cautious optimism: the members of the Association of the German Turned Parts Industry are confident. At the spring conference in Leipzig, around 150 participants discussed current market developments, strategic...
read more...Thinking loops in the system
Grinding is often used for high-precision component production or demanding surfaces. The combination of machine, measuring technology, expertise and tools is becoming increasingly important for this. Targeted developments for specific applications,...
read more...High metal removal rate for high maneuverability
Large module gears for ship drives place high demands on machining. Switching from skiving to 5-axis simultaneous milling with high-feed tools considerably shortens the roughing process. Process parameters and a well thought-out tool selection are...
read more...The bottom of the valley is no place to linger
Where the precision tool industry stands now
At the press conference of the VDMA Precision Tools Association, the precision tools industry presents the annual balance sheet for 2025: production decline, export development, shortage of raw materials and outlook for 2026.
read more...Drilling cycles optimized
A new replaceable head drill from Walter can reduce machining time in series production thanks to its patented interface and screwless design.
read more...Production, metalworking, robots
Precise 5-axis machining
The new Kern Fortis HD five-axis machining center will provide manufacturing companies with high precision requirements with a new machine from 2026.
read more...Review of the EMO Hannover 2025
About trends, innovations and sustainable production in metalworking
Almost three months after EMO Hannover 2025, we take a look at the most important innovations: smart machine tools, AI-supported assistance systems, additive manufacturing and sustainable production solutions for the industry of the future.
read more...