Quick assembly and conversion, tool-free plug-in accessory components and functionality thanks to full utilization of space are aspects of the workbench system. © J.D. Neuhaus

Reliability and stability when subjected to dynamic forces

Permanent functionality, outstanding performance and long-lasting quality - this is how J.D. Neuhaus describes its standards. This applies to the company's own production of hoists and crane systems as well as to the products and services of other experts. Therefore, the workbenches from Profiplan and the equipment from Krieg had to meet the relevant criteria such as reliability and stability under dynamic force - and thus meet the standards and understanding of quality that the lifting technology manufacturer demands on a daily basis. Quick assembly and conversion, tool-free plug-in accessory components and functionality thanks to full utilization of space were also positive aspects of the workbench system. Doll: "Heavy engines are stored here. That's why the workbench really has to be able to take a beating and must not collapse."

High demands on workstations in terms of stability and functionality. © J.D. Neuhaus

Whether pneumatic hoists or lifting gear, crane systems, crane kits or hydraulic hoists: the hoists can lift loads from 125 kilograms to 100 tons. The various types of equipment are both quite compact and easy to handle in their installation space and weigh several tons. Especially for use in potentially explosive atmospheres and under the toughest conditions, the safety-relevant products must constantly comply with complex safety requirements. All hoists must undergo an annual inspection in Germany, and some require repair, maintenance or a general overhaul. This sometimes takes place at the customer's premises worldwide - and in many cases also at the main plant. "When it comes to very large hoists, they are completely dismantled in our service department, the individual parts are checked, cleaned, fitted with new parts if necessary, reassembled and returned to the customer," says Doll, explaining the work process. Every year, 250 hoists are inspected and processed in-house. A large hoist consists of up to 150 individual parts, which are processed at the workbench. "This requires storage space and a clever sorting system so that everything can be carefully inspected."

In addition to four large Profiplan workbenches, cabinets were also installed for each employee, as well as additional tables for assembly, tool rails, compressed air supply and storage areas for the grease gun, for example. The workbenches are manually height-adjustable. The entire design of the service center with its shortened routes, eliminated walking distances, ergonomic aspects, streamlined processes and optimal reach spaces is appreciated by the employees. "Our service experts feel comfortable in their new workplace. Their day-to-day work now shows that the overall concept is coherent," summarizes Doll. "Although we didn't set up a huge number of workstations and wanted something rather special, we were taken seriously. We were given as much attention as for a major project. We felt we were in good hands all round."