Interview with Sven Haman, Bosch Connected Industry

Andrea Gillhuber,

Tackling digitalization

The prerequisites for a functioning smart factory are interoperability, transparency and openness. Bosch Connected Industry has developed the Nexeed Industrial Application System to meet this need. We spoke to Managing Director Sven Hamann about future production and the role that people will play in it.

The Nexeed Industrial Application System combines many years of manufacturing experience, lean approaches from the Bosch Production System and digitalization technologies. © Bosch Connected Industry

Digitalization is progressing. What are currently the biggest challenges for production and the networked factory?
Although Germany is often seen as a driver of innovation, according to the VDMA, too few companies have implemented or even considered a digitalization strategy. Many digitalization projects are also being postponed, especially during the coronavirus crisis. The coronavirus crisis has clearly shown how important it is to make production more flexible: while some companies needed to react quickly to fluctuating demand volumes, others have switched to manufacturing new products such as face masks for their employees.

This is almost impossible to achieve without intelligent software solutions - and does not have to be associated with high costs. You can also start small and, depending on your budget and requirements, gradually build on what you already have. This starts with existing machines: These do not have to be replaced under any circumstances. A few IIoT devices such as sensors and gateways are often enough to catapult the old system into the digital age. The prerequisite is that the appropriate software connects all relevant devices and players. This is exactly what the Nexeed Industrial Application System offers.

Advertisement

With the Nexeed Industrial Application System, the store floor, quality assurance, machinery and intralogistics can be networked. What advantages does Nexeed offer over other systems?
Together with our customers, we have defined four core features for the system: Due to our domain expertise in production and logistics, we offer tried-and-tested, directly applicable solutions. Scalability is elementary here; each customer can control the speed and costs of implementation themselves. All applications are interoperable, access the same data and work together optimally. Added to this is the openness of the system: open interfaces ensure maximum flexibility so that customers can implement their own innovations even faster.

Thanks to the modular approach, everyone can directly control the speed and scope of digitization and thus has full cost control. We focus on specific use cases and offer tried-and-tested solutions with a short ROI. The Nexeed Industrial Application System arose from the needs of Bosch's own plants. This means that we tested all applications extensively together with the users before launching them on the market.

The focus here is on the different user groups, as each has its own individual pain points and challenges to overcome. Quality engineers, for example, are interested in exact compliance with gap dimensions down to the millimetre, production managers focus on the highest possible overall system effectiveness, while material flow planners want to make their internal transport routes ever more efficient. Based on the Bosch Production System (BPS), the Nexeed Industrial Application System combines lean management with IIoT solutions tailored to the respective perspectives - and thus combines the needs of the user groups with the overall optimization of production and logistics.

What requirements does a production facility need to meet in order for the software to be used?
All you really need is the will to really tackle digitalization. As described earlier, retrofit solutions can also be used to make existing analog machines fit for Industry 4.0. There is therefore no need to make a major investment, especially in times of crisis.

Sven Hamann is Managing Director of Bosch Connected Industry. © Bosch Connected Industry

It is much more important to involve your own employees in the digitalization project right from the start. After all, the aim is not to ban people from production, but to enable them to work more flexibly with digital solutions. And above all, it is about making work and production processes more flexible so that they can be quickly adapted to new - and unknown - situations.

In addition to the Nexeed Industrial Application System and retrofit solutions for existing systems, we also offer our customers comprehensive services such as consulting, technical support, employee training and support during implementation. Especially in times of a pandemic, digital solutions can also successfully reduce contact between employees on site and thus protect their health.

Companies use systems and products from different manufacturers. The data is therefore available in different formats. How do you ensure data convergence?
This is exactly what is crucial: we don't come into a production facility as pure consultants or pure software manufacturers and tell the operator that they have to replace all previous solutions with ours. We - and our solutions in particular - are open to the integration of third-party systems. This is also evident in the Nexeed Industrial Application System. Basic functionalities make work easier for users and administrators thanks to simple operation, clear master data management and individually defined access rights. The system provides compatible and standardized data. In this way, we create transparency and generate new knowledge - and support our customers in the decision-making process in production and logistics. Thanks to open interfaces, the software can be easily integrated into common industrial platforms and existing infrastructures. Thanks to the interoperability of the system and modules for data pre-processing, all data - even from machines and systems of different types and ages - can be "translated" into the same language.

Nexeed consists of various modules for sub-areas of networked production. Can systems or modules from other manufacturers also be linked to the individual Nexeed modules? If so, how does this work?
The Nexeed Industrial Application System is designed as an open system. In concrete terms, this means that every application has open interfaces, for example. We use these to make the data accessible to our customers and create transparency. We connect other systems via these interfaces and enable seamless interaction between the solutions. Customers often already use self-developed solutions or applications from other providers in some areas of production and logistics. We also integrate these via the open interfaces. This is the only way to optimize value streams holistically and thus achieve significant savings.

The transparency of the data and its holistic recording across the various systems then also enable the implementation of data-driven innovations using artificial intelligence. With the Nexeed Industrial Application System, we also make our customers "AI ready".

Bosch is represented with products and systems in industry as well as in the automotive and home sectors. How do the individual Bosch divisions benefit from the experience of the other divisions?
Bosch is represented in many different sectors. When it comes to Industry 4.0 solutions in particular, the company sees itself as a leading user and leading provider. On the one hand, Bosch itself is an industrial manufacturer, for example of automotive components and consumer goods. On the other hand, Bosch also develops innovative IoT solutions for end users, industrial manufacturers and logistics providers. Based on its own requirements, the company has developed software that is geared towards practical needs and is suitable for customers from different sectors.

This means that we benefit from each other internally - and our customers in turn benefit from this experience. Although their needs and products are very different, industry and consumer products can also learn a lot from each other. The focus here is on the agile and iterative development of software solutions with the direct involvement of users.

  • Xing Icon
  • LinkedIn Icon
Advertisement
Advertisement

You might also be interested in

Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Advertisement
Subscribe to our newsletter
Advertisement
Back to home