Significantly increased efficiency and durability

Melanie Steinbeck,

Major progress in printed solar cells

Researchers at Chemnitz University of Technology print solar cells with nine percent efficiency and high durability. The DFG research group Popular is now investigating the ageing of the cells across universities.

Successful printing of organic solar cells at Chemnitz University of Technology: David Holzner, Svitlana Taranenko, Robert Eland and Martin Mellendorf (from left) at a web-fed printing machine at the Institute of Print and Media Technology with the test print of a conductive PEDOT:PSS layer, which is required for the discharge of the charges in the solar cells. © pmTUC

In 2011, the working group led by Prof. Dr. Arved Hübler from the Institute of Print and Media Technology at Chemnitz University of Technology published the first solar cell printed on paper - already a great success at the time. "The feasibility was demonstrated, but with a power efficiency of only 1.7 percent and a very reduced durability, the values were not yet convincing," says Hübler.

His working group has now succeeded in printing solar cells with an efficiency of nine percent and significantly improved durability. The yield in the production of the well-functioning cells is already over 88%, which is already very high.

Printed solar cells with organic semiconductors

"Organic semiconductors are located in the central, photoactive layer of the solar cell and convert incident light into a stream of electrons," says Hübler. "The cells printed at Chemnitz University of Technology use the polymer mixture PM6:Y12, which is embedded in five other layers. With the help of these layers, the electrical power generated can be harnessed. The layers are printed like a magazine page on a web press. Liquid printing inks are placed on top of each other and dried. However, these layers are not used for their color, but for their electrical functions."

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Inter-university ageing studies

The progress was achieved as part of the research group "Popular - Printed & Stable Organic Photovoltaics with Non-Fullerene Acceptors" funded by the German Research Foundation (DFG).

After printing, a finished ribbon of solar cells is available. © Martin Mellendorf

Prof. Dr. Carsten Deibel, Chair of Optics and Photonics of Condensed Matter at Chemnitz University of Technology and spokesperson for the DFG research group, reports: "The solar cells printed in Chemnitz were taken directly to the project partners in Prof. Dr. Christoph Brabec's group at the University of Erlangen-Nuremberg to investigate their durability. There they are currently undergoing accelerated ageing. After six weeks, these aged solar cells can be compared with fresh solar cells printed at Chemnitz University of Technology in order to determine the causes of ageing."

The investigations are being carried out in the working group of Prof. Deibel and Prof. Dr. Dietrich Zahn at the Institute of Physics at Chemnitz University of Technology and by the members of the POPULAR team Prof. Dr. Yana Vainzof (TU Dresden), Prof. Dr. Eva Herzig (University of Bayreuth) and Prof. Dr. Safa Shoaee (University of Potsdam).

A (cut-out) printed solar cell is measured electrically. The rectangular contacts of the solar cell are located on the back and are probed with measuring probes. © Martin Mellendorf

The results are incorporated into evaluations by simulation programs of the printed solar cells, which are carried out by the team led by Prof. Dr. Martin Stoll from the Faculty of Mathematics at Chemnitz University of Technology in collaboration with Prof. Dr. Jan-Frederik Pietschmann (University of Augsburg) and Prof. Dr. Roderick MacKenzie (University of Durham). The knowledge gained will help in the development of new organic semiconductors, which is the responsibility of Prof. Dr. Michael Sommer from the Institute of Chemistry at Chemnitz University of Technology.

"Printed solar cells have great market potential"

According to Hübler, printed solar cells are a promising candidate for the next generation of solar cells:

"Despite their very energy-intensive production, today's solar cells are relatively inexpensive because they are produced in China using extremely cheap coal-fired electricity. However, the next generation of technology will have to produce much more efficiently, which is where printing comes in."

In his opinion, square kilometers of solar cells can be printed on paper or film and brought to market in a short space of time with little energy input. "Potential markets are already known. Climate change requires more and more shading, for example in agriculture. Kilometers of solar panels can simply be pulled across the fields and cleared away later. However, the service life of the printed solar cells must be right for a successful application," says Hübler.

With the work of the Popular research group, fundamental questions can now be clarified in order to lay the foundations for a next-generation solar cell industry - hopefully in Germany again.

DFG Research Group "Popular

The research group "Printed & Stable Organic Photovoltaics with Non-Fullerene Acceptors - Popular" (FOR 5387), which is funded by the German Research Foundation with around five million euros, is a leader in the field of optoelectronic characterization of organic solar cells.

Prof. Dr. Carsten Deibel, Chair of Optics and Photonics of Condensed Matter at Chemnitz University of Technology, is the spokesperson for the DFG research group. Fourteen scientists from several universities in Germany and the UK are involved in the group.

The common goal is to produce organic solar cells using printing processes suitable for mass production and to understand and improve them with complementary experiments and simulations.

Source: Chemnitz University, Mario Steinebach

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