Damping technology

Effectively prevent impacts in end positions

Computed tomography scanners are primarily used in human and veterinary medicine. They are also used as precise aids in material testing. In an industrial CT system, safety dampers from ACE are used at two design points as a final safety measure.

Tubus structural dampers integrated by LIso for securing the construction. © ACE

The Schleswig-Holstein-based company Lisco specializes in complete, ready-to-install precision linear axes, among other things. These are supplied with a drive unit and controller and simplify designs in areas such as automation and handling. The fields of application for Lisco's linear axes cover the entire middle and upper range for assembly and handling systems. The axes with ball screw drive have high dynamics, load capacity and rigidity. Particularly important for design engineers: Lisco offers various sizes and any stroke length according to customer requirements as well as optional equipment for the precision linear axes. Thanks to the customer-specific range, commissioning times can be shortened. Other advantages of the axes include optimum running properties, high load capacity and high rigidity, optionally with one or two integrated, backlash-free ball rail guides. These depend on the model in question. Independent of this are high positioning and repetition accuracies, which are due to a ball screw drive with a backlash-free nut system.

In addition to a fast travel speed combined with high precision over long lengths, the linear axes impress many users with their centrally arranged ball screw drive and low overall height. The experts from Lisco teamed up with ACE Stoßdämpfer for one of the world's largest suppliers of X-ray systems.

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The requirement: Non-electric emergency stop
The ring tunnel, known as the gantry, is the costly heart of a CT system. This rotates 360 degrees many times. This creates several contiguous layers during the scan, from which a PC can calculate a volume and provide spatial information. Each individual pixel can be classified spatially, creating a so-called "voxel" or "pixel" in the third dimension. If required, the data obtained can be visualized by computer software not only in a 2D but also in a 3D image. The task for Lisco and ACE was to create an accident-free feeding table for industrial testing purposes.

Stefan de Bruyn, Managing Director of Lisco, comments: "Coming from process technology, safety is part of our core business. There you have to deal with high-precision axes that are individually adapted to the customer." For example, electrical limit switches are also installed in the guide table, which monitor the exact end positions of the slides and normally switch off the drive before damage occurs. Because even the best control systems and most reliable drive technology are not immune to unforeseen incidents such as operating errors, hacker attacks or power failures, an emergency stop had to be installed. An important requirement for this final safety measure was that it should not itself be electrically operated.

Compact design with high force absorption from 870 Newton to 90,000 Newton characterize all representatives of the TA family. © ACE

In order to deliver practical designs right from the start, it is the philosophy of both companies to test extensively so that they are prepared for all eventualities. For the SFT2-P225 precision axis, it quickly became clear from the characteristics such as table part length, weight and approach speed that ACE tube structural dampers should protect the end positions of the linear unit. After all, these machine elements made of co-polyester elastomer are always a cost-effective alternative to even more powerful industrial shock absorbers when it is not important to stop masses with pinpoint accuracy. This is because they are up to twenty times superior to other solutions such as steel springs, urethane dampers or rubber stoppers in terms of damping properties and service life.

The range of structural and safety dampers made of co-polyester elastomer from ACE comprises a total of eight designs with more than 150 individual products for a variety of applications. It is possible to generate almost linear, progressive or, as in this case, degressive characteristic curves. The damping properties are achieved through the material and unique production steps. The structure of the plastic can be changed during production so that individual damping properties can be realized.

The solution: Structural dampers with two functions
The TA family used here works with axial damping and provides very efficient energy absorbers with each of its individual product representatives, because the individual types can each absorb a lot of energy at the start of the stroke. The TA family has been specially developed for maximum energy absorption in the large force range from two Newton meters to 2,951 Newton meters per stroke. True to the motto "maximum energy absorption with minimum stroke", designers can use a minimum overall height and space-saving shapes with diameters from twelve millimetres to 116 millimetres. The dampers can be attached quickly and easily using a special screw.

Based on the data determined for the drive, Lisco and ACE decided to use type TA17-7 tubes in this case. With a stroke of seven millimetres, these provide a maximum energy absorption of six Newton meters per stroke in continuous operation and nine Newton meters per stroke in emergency use. This makes them one of the smaller representatives of this product family and illustrates that users have enormous scope for emergency stop and continuous applications in their designs when selecting the right tube for their application. This is further increased by the fact that ACE can supply structural dampers with special strokes, characteristics, spring rates, sizes and materials on request. In addition to the actual task of securing everyday operation, the tubes also fulfill another purpose in this case: if a carriage is not secured during transport of the CT systems, they also prevent collisions. Otherwise, aluminum could hit aluminum. The Tubus are therefore responsible for the emergency stop twice, and, as Stefan de Bruyn concludes, "absolutely reliably". as

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