The ArcWorld cells' recipe for success is simple: Motoman robots, positioner, controller and power source are combined on one platform, saving space and ready for immediate use. This means that the robot cell can be moved quickly and easily if required. It is also very easy to install and operate. The two new and most compact members of the product family to date now offer these benefits in the smallest of spaces: the ArcWorld RS Mini requires just 2.3^m2 of floor space, while the ArcWorld HS Micro requires just 1.4^m2.

The compact cells therefore offer a flexible, space-saving and cost-effective option for entry-level automation or as a supplement to manual welding systems. A manually operated rotary table enables parts to be inserted while the workpieces are being processed in the cell. This reduces downtime and increases part throughput.

Complete cell with housing, robot and welding package

Both compact cells are supplied complete with platform and housing, robot, welding package and all necessary accessories. The housing with polycarbonate anti-glare protection completely encloses the robot and welding package, so that all safety standards are guaranteed. Welding packages are available from Kemppi (A7 Mig Welder 350), Esab (Aristo Mig 400i Pulse), Fronius (TPS 320i), Migatronic and other manufacturers on request. Each welding package contains a welding power source, the necessary cables, the wire feeder and a welding torch.

Robust Motoman AR900 robot

The robot used is a Motoman AR900. The robot, which Yaskawa has also been manufacturing directly in Europe for some time, not only has a high path accuracy, but is also fully IP67-rated. It can therefore also be used in harsher environments for welding and other automation tasks without any further modifications. Its slim and curved design allows the manipulator to dive deep into work areas and the smooth surfaces make it easier to clean the robot. Only one robot cable is required for the connection between the manipulator and the controller. The advantages of this solution are less wear and tear and a reduced space requirement. Maintenance and spare parts inventory costs are also reduced.

The Motoman AR900 is controlled using the latest Motoman YRC1000 controller, which is also included in the scope of delivery. This extremely compact controller enables optimum space utilization and contains helpful functions from over 40 years of experience that support the welding process.