"The new Kenova set line V3 series is characterized by a compact structure and an appealing, fresh design, which we have based on the design of the entire Kenova set line series. Even the full CNC version can be placed on a simple workbench without a base cabinet. Thanks to its modularity and upgradeability, the series offers a high degree of investment security," explains B. Eng. Viktor Grauer, Member of the Management Board and Head of Innovation Management at Kelch.

Sturdy design - easy to operate
The completely redesigned series has a simplified basic structure with increased stability. In this series, Kelch offers precise, thermostable tool presetters for use in production, even under harsh operating conditions. The new series is manufactured in solid FEM-optimized ductile cast iron, and the manufacturer also points out that the software features easy-to-understand menus and simple operation, even without extensive prior knowledge.

The measuring path on the X-axis is up to 600 millimetres and up to 800 millimetres on the Z-axis. The spindles are manufactured in-house by Kelch. The specially developed UWS IV-SK50 spindle easily accommodates tools weighing up to 50 kilograms.

In addition to the basic functions, the Kenova set line V3 devices are compatible with additional elements that expand the range of functions as required. The options range from a completely manual device to an autofocus version with a driven spindle through to a fully automatic CNC version for completely operator-independent tool setting and measurement. For example, a mechanical tool clamp can be integrated into the standardized UWS IV-SK50 mounting spindle, which supports the greatest possible repeat accuracy when inserting the tools into the spindle.

IoT for efficiency and reliability
In addition, Kenova set line V3 is designed for fast customer support, according to the manufacturer. Kelch now also offers the option of monitoring the performance and status of the setting devices. In cooperation with the software company Teamviewer, Kelch has adapted the IoT solution Teamviewer IoT. This allows the setting tools to be listed centrally in a dashboard. Each device displays its status and various parameters. If an error is about to occur, for example due to the room temperature being too high or performance problems with the PC, this is immediately detected by Kelch Service and the customer is contacted.

This predictive and preventive maintenance approach reduces unplanned downtime to a minimum. In addition, the pre-installed remote maintenance software can access the device directly, even if it is not integrated into the customer network. This enables fast support without long travel times.

As software options for the devices in the series, Kelch provides either the Easy software or the newly developed kone software, which helps with measuring the tools. Users can create their own measuring programs without any programming knowledge. In addition, the new series is geared towards Industry 4.0 standards and fits into the smart factory with options such as simple file transfer, direct database connection, web services, RFID technology and QR codes.