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E-mobility connection cable

Andreas Mühlbauer,

Highly flexible single core for HV test benches

E-mobility requires suitable connection and connection technology in the field of HV measurement technology on the component or vehicle test bench. The high voltage classes for various components and power electronics require cables that are specially adapted to the needs of test engineers.

SAB Bröckskes has introduced a highly flexible B 110 C cable to adapt the test specimens to the test bench technology. The copper cable can be used as a supply cable between generators on construction machinery or as a supply cable on large electric motors. The single conductor can also be used wherever high currents have to be transmitted and high power is required.

The highly flexible cable not only meets the safety-critical requirements of the high-voltage environment, but also offers the user additional benefits: The highly flexible stranded wire construction and the use of silicone as insulation material make the single core particularly easy to install. Even with tighter bending radii, the feel is optimal and the cable "hugs" its surroundings.

The notch-resistant silicone compound ensures a long service life and offers increased protection against abrasion, even if the test specimens are changed frequently and the test equipment is modified. The embedded double shielding made of copper braiding and aluminum foil ensures 100 % EMC protection. This prevents interference with the sensitive measuring equipment due to EMC radiation from the connecting cable.

The worldwide use of the vehicles under the most varied and sometimes extreme climatic conditions is also taken into account in the testing. The cable materials are selected so that they can be used in the range from -40 to 180 °C. The B 110 C stranded copper wire covers all standard voltage ranges in the e-mobility sector. Future, possibly higher voltage classes have also already been taken into account.

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The highly flexible cable B 110 C. © SAB Bröckskes

The CU cable is available up to 1.8/3.0 kV AC or 2.7/5.4 kV DC. The SAB developers are thus responding to the investment security of users. The combination of heat-resistant materials and cross-sections up to 240 mm² also allows testing with high currents.

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