Measuring and testing technology

SMC opens new central laboratory

SMC, manufacturer and solution provider for pneumatic and electrical automation technology, has opened its new 550 square meter central laboratory for the German Technical Center (GTC) in Egelsbach after a year of extensive planning and renovation. Equipped with state-of-the-art testing and measuring technology, the new laboratory is now divided into various separate units - from a temperature-controlled test laboratory for cooling and temperature control units to climate chambers for extreme environmental conditions. Thanks to the latest 3D printers, the more than 90 SMC engineers at the GTC can carry out highly flexible prototype tests in addition to product tests.

Stay cool: In the specially equipped and climate-controlled work area for cooling and temperature control units, SMC maintains rental units, carries out customer tests and supports new and further developments. (Image: SMC Deutschland GmbH)

"Valves, actuators, cooling and temperature control units - they all have to be tested before we deliver them to our customers," says Ferdinand Rein, Section Manager of the Engineering Services department at SMC. "In order to maintain the high level of product quality, all products must meet stringent testing criteria."

The workstations in the new central laboratory are specially equipped as required and represent the entire SMC product range in the laboratory. A precisely controlled laboratory climate and modern technology offer ideal conditions for precise measurement results and reproducible test conditions.

Test laboratory for cooling and temperature control units

Whether for cooling welding guns and high-performance computers in 19-inch housings or for laser applications: Regardless of the industry, temperature plays a central role in almost all processes and influences the quality and properties of the end product. The GTC's new central laboratory therefore has its own specially equipped laboratory unit for the "cooling and temperature control units" department, which is primarily responsible for maintaining and repairing rental units from cooling and temperature control applications. Routine work includes the replacement of wearing parts, the adaptation or modernization of appliance software and troubleshooting in the event of complaints. The laboratory is also used for customer tests. SMC engineers also support further and new developments.

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Environmental simulation for extreme weather conditions

SMC devices are not only used in dry halls: they must also be able to withstand extreme weather conditions. One laboratory area is therefore specifically dedicated to environmental simulation. All sizes had to be taken into account - from the smallest valves and electric axles to cooling systems with the volume of a small car. The focus here is on functional tests and service life tests. Tests under customer-specific operating conditions provide valuable information on the individual design of SMC technologies. In addition, any problems in use can be reliably simulated, analyzed and solved in a practical manner. The climatically adjustable operating range extends from arctic sub-zero temperatures to three-digit temperatures. The relative humidity can also be set over the entire range. The test results provide information about the product behavior in the extreme ranges and also benefit the development process.

Flexible prototype tests

In addition to the individually equipped workstations for product testing and repair, the new central laboratory also offers space and equipment for highly flexible prototype tests. Adjustments to the shape of new components are often necessary during the development process. "The laboratory is equipped with 3D printers that allow us to directly visualize and test the required changes," says Ferdinand Rein. "And of course we work closely with our production department here in Egelsbach." This means there is no need to wait long for new prototypes to be completed - which helps to shorten development times.

"The new GTC central laboratory is an important component of our growth-oriented corporate strategy," summarizes Ferdinand Rein. "With it, we will also be prepared for increasing demands on quality and quantity in the area of testing in the future." kp

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