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Fraunhofer CCIT at the EMO

Andreas Mühlbauer,

Solutions for networked production in metalworking

How can production data be used securely, efficiently and in real time - from the sensor to the cloud? The Fraunhofer Cluster of Excellence Cognitive Internet Technologies CCIT will be providing answers to these questions at EMO Hannover 2025.

© Fraunhofer IWU

Together with its member institutes Fraunhofer IWU, Fraunhofer IAIS, Fraunhofer IMS and Fraunhofer IIS, the Cluster will be presenting numerous exhibits from its Edge Cloud Continuum (ECC) research focus at Stand B18 in Hall 6. The ECC creates the basis for a seamless connection between edge computing and cloud computing and thus enables efficient, secure and sovereign processing and storage of data in distributed networks and data ecosystems. As a neutral partner with scientific expertise and technological solution competence, Fraunhofer CCIT provides holistic support for the digital value chain of industrial companies.

The multimedia wall at the Fraunhofer stand will give visitors to the trade fair an interactive insight into the "Edge Cloud Continuum for Production" (ECC4P) as a comprehensive monitoring system based on an edge cloud infrastructure for intelligent, secure and networked production. ECC4P is specifically geared towards automated manufacturing processes such as machining (e.g. milling, drilling, generating grinding) and forming processes. The solution can be used flexibly - either as a holistic system architecture or as a modular system that can be seamlessly integrated into existing production structures.

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Further exhibits on site

In addition to ECC4P, other exhibits impressively demonstrate the potential of the Edge Cloud Continuum as a future-proof cloud solution for a wide range of applications. For example, the highly sensitive, co-rotating measuring system smartGRIND enables real-time monitoring of the condition of grinding tools - with the aim of increasing product quality and significantly reducing tool costs.

The new generation of the smartTOOL intelligent tool holder enables precise and reliable monitoring, documentation and automation of machining processes. The basis for this is the acquisition of sensitive measurement signals using a new combination of integrated sensor technology and innovative antenna design. This allows changes to the tool and workpiece to be detected at high frequency and directly during machining. Thanks to the patented energy harvesting technology, the smartTOOL works wirelessly and is completely energy self-sufficient.

The Edge AI platform presented at the stand acts as a central link between the cloud and the edge and enables the automated development of compact, powerful AI models - optimized for hardware-specific use down to sensor level. This data protection-friendly approach allows existing AI models from the cloud to be used seamlessly on energy-efficient, battery-powered or mobile end devices.

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