zuruck zur Themenseite

Articles and background information on the topic

Camera assembly in the clean room

Andreas Mühlbauer,

Dust-free installation

When mounting camera sensors, even the smallest dust particles can become major disruptive factors. To avoid any contamination in its video technology systems, Dallmeier Electronic decided to install a class 5 cleanroom from Spetec. By Barbara Fischer-Reineke

Dallmeier assembles highly sensitive camera components in the clean room cell with an isolation factor of 104. © Spetec

When it comes to security, video technology is essential. The market is growing rapidly and the technology has developed considerably in recent years. Major advances have been made in storage technology on the one hand and in artificial intelligence on the other, accompanied by innovations in digital image processing. As a result, video technology is increasingly becoming a central component of companies' IT and security strategies, enabling savings and optimizations and opening up new fields of application.

Dallmeier Electronic has more than 30 years of experience in transmission, recording and image processing technology and is known as a pioneer in the field of CCTV/IP solutions. From the very beginning, the company's focus has been on in-house development, quality and reliability. Dallmeier develops and produces all components itself - from the camera, image storage and image transmission to video analysis and customized management systems. The profound knowledge is also used in the development of intelligent software and the production of high-quality recorder and camera technology.

Ensure high resolution

Dallmeier offers stand-alone systems as well as complete video technology solutions through to large-scale projects with perfectly coordinated components. The Panomera multifocal sensor system, for example, was developed for the comprehensive protection of large areas and allows the display of areas with large distances in high resolution at frame rates of up to 30 fps. The system can be used to cover a large area and the resolution can be scaled according to customer requirements.

Advertisement
The Dallmeier management decided to install a clean room directly on the new production lines at the Regensburg plant. © Spetec

The absence of particles is essential when assembling the highly sensitive camera components, and many sensor suppliers even recommend at least cleanroom class 6. For this reason, the Dallmeier management decided to install a cleanroom directly on the new production lines at the Regensburg plant at the beginning of 2017. In addition to typical cleanroom sizes, the concept also included the requirement for the best possible ergonomic working conditions. Dallmeier found a suitable implementation partner in Spetec, which also proved to be ideal for this due to its close proximity.

Dirt particles locked out

The cleanroom cell, measuring 8.70 x 3.87 m, consists of aluminum fixed elements and viewing windows as well as sliding doors for the personnel airlock and a single-leaf door. In addition to the air conditioning system, six laminar flow modules for air filtration in the "Susi super silent" version were installed to ensure the best possible working conditions at the four work and assembly stations. The installed FMS laminar flow modules from Spetec use a type H14 filter with a filtration efficiency of 99.995 percent and an isolation factor of104. This reduces the particle concentration within the unit from around 15 million/m3 toaround 1,500 particles/m3.

The four assembly stations in the clean room cell offer the best possible ergonomic working conditions. © Spetec

The installation also includes a particle measuring device, a material airlock with compressed air cleaning at a work table with an extraction system and an extra flow box in the airlock for pre-cleaning. In this way, cleanroom class ISO 5 can be stably achieved even with full staffing, which is checked and documented daily. This guarantees the highest level of cleanliness when the sensor boards and lenses of the various camera types are screwed together in an airtight manner. Founder and CEO Dieter Dallmeier is thoroughly satisfied with the cleanroom supplier Spetec. "Everything went exactly as planned, all deadlines and all our specifications were met exactly, we fully achieved our goals with this project. It couldn't have gone better." From Dallmeier's point of view, the sophisticated design of the cleanroom solutions, their modular structure, the high production quality and the favorable cost-benefit ratio are arguments in favor of working together. "We would also like to emphasize the very good contact with the project managers at Spetec throughout the entire project and the exemplary installation by the fitters. Even our special requests were fulfilled," says Dallmeier.

  • Xing Icon
  • LinkedIn Icon
Advertisement
Back to topic page
Advertisement

You might also be interested in

Advertisement
Advertisement
Advertisement
Advertisement

Screw compressor CSD/CSDX

Efficient and sustainable

Rotary screw compressors are the reliable backbone of industrial compressed air generation. The innovative CSD/CSDX series from Kaeser Kompressoren with its numerous features produces them efficiently and saves energy costs. This also reduces theCO2...

read more...
Advertisement
Advertisement
Advertisement
Subscribe to our newsletter
Advertisement
Back to home