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Multi-stage cold forming for individual multifunctional parts

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Lower costs for individual components

Conform components are always customer or requirement-compliant components that are manufactured in a multi-stage cold forming process. With Conform Next, Arnold Umformtechnik is now going one step further: in addition to tool developments, existing systems are being further developed, optimized and adapted with a view to component specifics. This gives the fastener manufacturer significantly more flexibility and efficiency in the production of individual component geometries.

Electromobility and lightweight construction are classic areas of application for Conform-Next components. In principle, the Conform-Next process is suitable for any components that require a complex or customized design. Accordingly, it can be used in many areas as a substitute for turning or milling. © Arnold Forming Technology

The forming process of the individual Conform-Next components entails a longer cycle time. This makes it possible to link the processes economically. In addition, these are usually expensive and high-quality components that are also sensitive to vibration and must be brought into the correct position for machining. Thanks to the slower forming process, testing and assembly steps can now also be integrated directly into the process. This means that the formed components do not have to be moved to another machine or even to another plant. This saves logistics costs. In addition to process integration, it is also possible to react much faster if errors are detected, as the Conform Next process already starts during development.

Alternative to expensive turned or milled parts

The applications and design of Conform Next products are extensive. Arnold's production options cover the manufacture of complicated external contours as well as blind and through holes or short, difficult to transport parts and products that require internal hole machining. Whichever of the diverse Conform-Next components is involved - one thing is certain: The non-cutting process can sometimes result in significant material savings.

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Focus on large-scale production

According to Arnold Umformtechnik, designers and developers benefit from the fastener manufacturer's expertise right from the development phase and prototype construction. Arnold's engineering tools can be integrated into the development process and provide the necessary parameters for an early large-scale production check, both for cost-efficient and optimized development and production steps as well as for functional prototypes in large-scale and near-series quality. Right from the start, the focus is on readiness for large-scale production. Necessary adjustments can be incorporated into the product development process at an early stage. This ensures shorter process and lead times, a high degree of flexibility and saves time and development costs.

Focus on electromobility and lightweight construction

At Arnold Umformtechnik, the initial focus is on customers from the automotive industry, with an emphasis on electromobility and lightweight construction. Other areas of application are also conceivable. With the expansion of production capacity for the Conform Next division at the Rauhbusch site, Arnold Umformtechnik is responding to the changes in the mobility industry and the increasing customer interest in Conform Next components.

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