Altair survey
Digital twins are the key to sustainability
Altair, a specialist in computational science and artificial intelligence, has published the results of an independent survey showing a high level of acceptance of digital twin applications in the automotive industry. Furthermore, the use of these technologies is expected to increase as a means of achieving sustainability goals.
The global survey of more than 2,000 professionals from different industries and 10 countries examined the adoption of digital twin technology and assessed how companies are using it, the benefits it brings to their business and the impact it has on sustainability initiatives.
"As consumer demand, government expectations and global emissions targets increase, so do the demands on automakers to keep their electric vehicle production on track," said Dr. Royston Jones, Senior Vice President of Automotive at Altair. "The survey results show how important the use of digital twins is to achieving these targets. Although many companies have already integrated these technologies into their processes, there is still a lot of education needed about the benefits that will lead to rapid adoption of the technologies across the industry and beyond."
According to the survey, the automotive industry ranks second only to heavy engineering among the eleven sectors surveyed in terms of the prevalence of digital twins. Although 76% of respondents from the automotive industry stated that their company already uses digital twin technologies, users in the automotive industry are apparently still at an early stage of adoption and would like to learn more about the benefits and possible applications. Only 35% of respondents believe that they are "very familiar with digital twin solutions" - the second lowest percentage of all industries surveyed.
Crucially, almost all respondents from the automotive sector (92%) who said they used digital twins said they had helped them to develop more sustainable products and processes. The automotive industry was the sector most likely (63%) to use digital twins to achieve sustainability goals. Solutions using digital twin technology reduce material waste by allowing engineers to run simulations during the design process and test features before they are prototyped, reducing the number of physical prototypes needed.
Conversion to e-mobility
The transition to electric vehicles, which will be an important aspect in the fight against climate change and the reduction of carbon dioxide emissions, is driving rapid change in the automotive industry. Consumer interest and demand for EVs is growing, and the U.S. government is enacting stricter regulations to incentivize automakers to move away from traditional internal combustion engine vehicles. Digital twin technology can help the automotive industry bring more EVs to market faster and at affordable prices.
Further results of the survey
Cost reduction and better products: Almost all respondents (97%) stated that solutions using digital twin technology support the development of new products.
- Importantly, 70% of those who use digital twins stated that it has significantly reduced maintenance and warranty costs.
- The responses from the automotive industry most clearly predict that solutions using digital twin technology will improve the quality of products manufactured in the future (50%).
- 38% of respondents from the automotive industry believe that digital twin technology will make the creation of physical prototypes obsolete within the next four years or sooner.
Sustainable impact: An impressive 92% of automotive respondents expressed that digital twin technology has helped their business develop more sustainable products and processes.
- 63% use digital twins to achieve their sustainability goals and find that it makes their products and services easier to refurbish and/or reuse (51%).
- 78% of respondents stated that the technology helps their company to achieve energy savings and/or enable the efficient use of resources.
Desire for more education and acceptance: Although the data shows that digital twin technology is widely used in the automotive industry, there is potential for growth and a desire for more education.
- Of those respondents whose organizations are not currently using digital twin solutions, 22% expect to do so in the next six months or sooner, and 33% expect to do so in a year at the earliest.
- 92% of non-executive employees believe their managers would be more willing to invest in digital twin technology if they better understood its benefits.










