SCOPE: How is software-controlled process optimization for Industry 4.0 being received?

Flaeper: The connection is in demand in a wide variety of areas. But not all customers want complete networking. Especially when it comes to data backup. At Transfluid, we are set up accordingly and are able to implement the appropriate connections and integrations. All control adaptations have already been implemented via new control systems.

SCOPE: In which areas does robotics ensure faster processes?

Flaeper: The robot is certainly not the fastest automation solution. Here we offer high-performance linear handling systems. But - the robot can be highly flexible and can be used for different components. When it comes to handling already bent parts in further processing steps, the robot is therefore the most economical solution. In addition, the robot is sometimes also the bending machine and can therefore be used excellently for the implementation of complex geometries. And as a robot bender, it is an extremely efficient and effective solution for processing long tubes with small tube diameters. Of course, it can also take on handling tasks. Programming is based on coordinates and CAD data can be imported.

SCOPE: How useful is it to overhaul old tube processing machines to make them 4.0-capable?

Flaeper: Old bending machines can only be retrofitted if they have new control components and these allow processes to be linked and controlled. This is a basic requirement. Retrofitting old systems to this level of control can be viewed very ambivalently and it depends on the individual case. If an older system only performs a rudimentary task in the process, the upgrade may be sufficient. But quite apart from the 4.0 capability, new systems enable faster, better and more economical processes. And much more sustainably.

SCOPE: What is important when it comes to sustainable machine use - what in particular needs to be considered when it comes to maintenance and servicing?

Flaeper: Of course, it is important that the service is easy to carry out, that downtimes are avoided and that spare parts are available from the customer or manufacturer. The service intervals must be recorded, displayed and acknowledged. The service life and process capability of systems can be significantly improved through preventive service calls, for example via maintenance contracts, and through predictive maintenance. Predictive maintenance in particular is becoming increasingly interesting for our customers in order to ensure reliable production and a long machine service life in the long term. This has already been demonstrated by the trend in 2017.

Tube, Hall 5, Stand G34