Schaeffler Industrial Remanufacturing Services

Annina Schopen,

Stock preparation saves resources and reduces costs

The reconditioning of rolling bearings saves valuable resources and reduces theCO2 footprint. Schaeffler has bundled its bearing reconditioning activities in Schaeffler Industrial Remanufacturing Services.

During reconditioning, the lubricant is replaced and the condition of all relevant bearing components is checked. Damaged components are replaced with new ones if necessary. © Schaeffler

With the systematic remanufacturing of rolling bearings, the automotive and industrial supplier Schaeffler has been offering its customers an important service in terms of a sustainable circular economy for many years. Remanufacturing saves valuable resources and reduces theCO2 footprint- across all industries. Since March 2022, Schaeffler has bundled its bearing reconditioning services for the regional market in Schaeffler Industrial Remanufacturing Services, based in Wuppertal, and at the same time acts as a player in the "Circular Valley", a supra-regional initiative of the city of Wuppertal for the environmental and circular economy.

Customers have various options

Customers have three options for having bearings reconditioned. Firstly, bearings can be sent to Schaeffler in Wuppertal for reconditioning. The bearings are then sent back to the customer. The second option involves disassembly, reconditioning and assembly at the customer's premises by Schaeffler employees. As a third option, Schaeffler offers its customers the opportunity to obtain certification and carry out reconditioning themselves.

Sustainability and cost savings

The reconditioning process means that web bearings can be used at multiple maintenance intervals without compromising operational reliability. © Schaeffler

There is a great need to save material and energy, especially in the raw materials processing industry. This is why more and more customers are using Schaeffler's remanufacturing service. Compared to the manufacture of new products, remanufacturing significantly reduces the consumption of resources. The production of new inner and outer rings in particular causes by far the largest proportion of totalCO2 emissions in the rolling bearing manufacturing process.

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The example of a manufacturer of roller mills for raw material processing, which had its maintenance teams qualified and certified by Schaeffler, shows just how great the savings potential is. The customer's roller mills have four large spherical roller bearings that need to be replaced regularly. For a reconditioned bearing, up to 90 percent ofCO2 emissions and 70 percent of costs can be saved compared to new production.

Circular economy to achieve the sustainability goals

Schaeffler offers the reconditioning of rolling bearings for a wide range of industries, includingCO2-intensive industries such as mining, metal production and processing or pulp and paper production, but also for the railroad industry.

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