Optimal 3D models and resource savings at the same time

For SEW-Eurodrive as a leading manufacturer of drive technology and automation solutions, precise and detailed CAD data is of particular importance. As customized solutions, the products are often adapted to the specific needs of the customer and must meet the highest standards of quality and reliability. SEW therefore requires exact 3D models for the product development process.

Another important criterion that was met was automated batch processing. During an introductory phase, the software was adapted to SEW's needs by creating process scripts for recurring processes. "This was a very important learning phase for us," emphasizes the Application Manager.

Efficient data import and transfer

Another requirement was a smooth interface between Solidworks data and the PLM system as well as the ability to output data in Step or Design Web format. At SEW, digital data exchange by e-mail with an attachment or download link is just as common as the use of purchased parts (catalog or standard parts). All this data is usually available in varying quality. In the past, manual post-processing of the data required a lot of time; each employee handled this in their own way, which led to inconsistent results. With the use of 3DxSUITE, the workflow is now largely standardized, so that a consistent result is always achieved.

Recognize errors at an early stage

The system automatically checks the quality of the data, eliminates errors and only enables the upload after a successful check. CAD data can also be easily exchanged and accessed internally. The use of 3DxSuite helps to detect errors at an early stage. As a result, necessary changes can be made quickly and efficiently, which ultimately leads to a reduction in time and costs during development.

SEW-Eurodrive also offers an extensive collection of CAD data that facilitates the design process for customers and engineers. This data includes 2D and 3D models as well as technical drawings that customers can integrate into their designs. This ensures seamless integration of SEW drive components into customer products.

Simple generation of envelope geometries for customers

The project goal of simplifying the presentation of models and assemblies for customers was also achieved. This is made possible by converting them into envelope geometries. Here, the outer geometry is displayed; the inside is filled in to conceal all individual parts to protect against data theft. "With 3DxSuite, we generate enveloping bodies automatically. We create around ten to 15 quotation drawings including models for our customers every day. The automation frees up time that our employees can use for other tasks," reports Zwoboda.

Technology can be used company-wide

Thanks to the integration of 3DxSuite in Solidworks, it is now possible to use the technology from different locations. No matter at which workstation within the company - when an employee initiates the workflow on site, the local data is transferred to the main server of SEW-Eurodrive. The conversion then takes place on the 3DxSuite transfer server and the user receives an e-mail informing them that their data is ready for download.

Focus on technical quality and employee acceptance

The Application Manager sums up and emphasizes: "Both technical and human challenges were successfully mastered during the introduction of 3DxSuite. On the technical side, a watertight model is essential for smooth operation - for example, when the model is filled with water during drilling, no water may escape. This requirement applies to the quality of the CAD data. But it is also important to increase acceptance among employees by involving them in the process and showing them the feasibility of the project through success stories and examples."

Zwoboda continues: "In addition, thanks to 3DxSuite, we only need around ten to 15 minutes on average to prepare a model. Previously, this work took us two to four hours - a huge time saving for our company. We have even more ideas for the future on how 3DxSuite can help us to optimize other processes."