Finding a suitable crane automation solution is no easy task and involves a considerable amount of time and money. However, users and decision-makers must always be aware of the benefits of the improvements in terms of safety, reliability and productivity and that the expense is more than justified. In addition, occupational safety is a top priority in heavy industries such as the metal sector. By working with technology partners on a crane automation solution, a modern, networked steelworks can be realized.

Rockwell Automation 's automation solutions for crane and lifting applications are based on an integrated system comprising ControlLogix PLCs and PowerFlex frequency inverters. Each crane solution must be developed by experts based on the respective application areas and adapted to the field of application based on experience from successful projects. The solutions are scalable for semi- or fully automated cranes, are extensively tested, validated and equipped with advanced features such as sway damping, synchronization control and user-friendly operator controls.

Crane automation supports storage and retrieval systems

An inefficient and disorganized storage area not only wastes time and money, but also impairs safety and productivity. Well-designed material handling processes can be a great help for decision-makers. For example, the storage area may be filled with unidentified, misplaced, damaged or surplus products. To ensure efficient production operations, many factories use an automated storage and retrieval system (ASRS).

Optimizing the product warehouse is often a challenge for users at first, but the benefits outweigh the risks. Crane automation plays an important role in the storage of steel products. Modern crane automation solutions consist of hardware and software that work together to ensure plant-wide transparency of the ASRS. If this transparency is provided in real time, the location of each individual product can be tracked at all times.

Timely information and planning are particularly important for steelworks with high throughput. Crane solutions that monitor several production lines and can be operated around the clock with virtually no manual intervention should be used here. With an integrated control system and precise programming, accurate crane positioning is possible so that coils can be stored directly on transport trolleys or in high-density storage areas. While every steel mill's requirements are different, with the right supplier, scalable crane automation solutions can ensure a more efficient and productive production environment.