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Yaskawa at the Automatica

Andreas Mühlbauer,

Robotics and automation solutions for Industry 4.0

Yaskawa presented its Industry 4.0 concept at Automatica. The integrative approach includes current and newly developed Motoman robots as well as products and solutions from drive and control technology and specially developed software solutions. In addition to live application solutions from the fields of drive and control technology, the focus is on new robot models and the topics of collaborative robotics and artificial intelligence.

At Automatica, Yaskawa will be presenting the Sigma-7 servo system in the 400 V version specially designed for the European market. © (Image: Yaskawa)

With its "i³-Mechatronics" concept, the company combines classic mechatronics, information and communication technology as well as digital solutions such as artificial intelligence, big data and the Internet of Things. Relevant process and system data is collected and analyzed in real time in a scalable database. The system learns optimizations via artificial intelligence.

Record machine status in real time
Visualization takes place in the "Yaskawa Cockpit" software platform. At the same time, the current status of each machine can be displayed in real time and correlated with other data sources, for example for coordinated predictive maintenance. The data can also be easily transferred to existing ERP, MES, big data or AI environments under the highest security standards to enable well-founded decisions to be made on this basis.

Yaskawa also demonstrated the integration of the current 400 V version of the Sigma-7 servo system into the Yaskawa Cockpit. In addition to the conventional single-axis amplifier, dual-axis modules are also available for Sigma-7. By controlling two motors via one amplifier, considerable energy savings can be realized. On the other hand, the already small footprint of the Sigma-7 amplifiers is reduced even further. Thanks to an integrated real-time Ethernet interface for EtherCAT, the servo system can also be easily integrated into corresponding system environments.

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Expansion of the Motoman model range
The technical basis for such automation solutions continues to be provided by powerful robot models such as the Motoman HC10 collaborative robot, which can now also be programmed with a "smart pendant" or "direct teaching", or the newly developed MotoMini. The compact six-axis robot was developed for handling and assembling small workpieces. It reduces the size of the production line and increases productivity at the same time. The lightweight high-speed robot offers a payload of 500 g and a reach of 350 mm. With its high repeatability of 0.03 mm, it is suitable for applications with small parts. The robot is operated with the Motoman YRC1000micro controller, which is especially suitable for controlling small robots.

Yaskawa is also expanding the Motoman GP series with new models with load capacities of 50, 180, 225, 400 and 600 kg. "GP" stands for "General Purpose". The compact and fast handling robots were developed for fast joining, packaging and general handling applications.

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